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- Malaysia: +60 (0) 3 2615 2606
The SMS Acoustic Integrity Tester is your trusted solution for maintaining the reliability and efficiency of your sensor system. Through cutting-edge signal application technology, it accurately evaluates the health and fitness of acoustic emission sensors, giving you confidence in the data that powers your critical systems.
Accurate Assessments: Traditional methods can leave room for doubt. Our tester delivers consistent, dependable results, ensuring your sensor systems operate at their best.
Enhanced Predictive Maintenance: Gain actionable insights to identify issues early and extend the lifespan of your assets.
Versatile Applications: Compatible with a wide range of sensor types, it’s designed for rapid and effective use across various operational situations.
Key Benefits
Get a complete package of support:
Easy integration into your operations:
The SMS Acoustic Integrity Tester is the go-to solution for operators who value precision, efficiency, and peace of mind.
pdf SMS Datasheet Acoustic Integrity Tester
Complete the "Quick Enquiry" form to let us know how we can help you with your existing or future projects, and one of our sales or support representatives will contact you shortly.
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SMS is now Proserv's sole representative for sampling and injection products and services across Malaysia. With our local bases in Kemaman and Labuan, we offer comprehensive sales, rental, and maintenance services to cater to the diverse needs of our customers.
Proserv, a global leader in supporting Production Chemistry, Metering and Flow Assurance Sampling & Injection operations, has entrusted us with the responsibility of delivering their products in the country. We are delighted in being associated with Proserv and ensuring that their exceptional range of products is readily available to our esteemed clients.
In addition to our core services, we are pleased to offer a wide range of specialised solutions. Our offerings include Production and Exploration Sample Cylinders, Downhole Sampling Equipment, Mini Separators, Sand Injection, and Subsea Sampling Equipment services. These cutting-edge solutions are designed to meet the unique challenges faced by industries operating in Malaysia.
Click here for more details on our sampling services.
Complete the "Quick Enquiry" form to let us know how we can help you with your existing or future projects, and one of our sales or support representatives will contact you shortly.
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Regular calibration of the sand monitoring system can boost the production flow rate while lowering the integrity risk caused by sand erosion.
Along with the standard calibration procedure, SMS also offers services for Sand Injection Calibration for acoustic sand detectors which involve injecting gel containing a set concentration of sand suspended within into the system to calibrate it. By converting the raw data into a quantitative value, this technique enables you to quantify the volume of sand production in your pipeline and, at the same time, improves the accuracy of the data used in the integrity evaluation process.
The injection rate can go up to 70litres per hour with multiple injection rates option. Our highly qualified personnel will ensure your systems are tuned and optimised to function at the highest design specification quickly and accurately.
SMS Sand Injection System allows for the safe displacement of a known volume of gel containing a set concentration of sand suspended within. A pump system set at a specific displacement rate applies a known volume of liquid, at pressure, to the backside of piston displacement cylinder. On the front side of the piston displacement cylinder is the sand injection gel which is then displaced into the process system. This set-up is used to support the calibration and validation of Acoustic Sand Detectors.
pdf SMS DATASHEET ACOUSTIC SAND MONITORING (ASM) SAND INJECTION CALIBRATION
A Sand Management programme can include any or all of the following:
Gap Analysis/System Review
Sand Management Strategy/Operator Guidelines
On-going Support/Sand Focal Point
Revolutionizing the interpretation of sensing data, SMS SMART software employs an innovative approach by seamlessly integrating cutting-edge hardware with advanced data visualisation software. This synergy creates a unique, highly interactive and deeply immersive experience that goes beyond conventional approaches.
This software excels in data acquisition, analysis, and visualisation. It goes beyond mere data collection; it forges connections and integrates various information to empower your decision-making process. The system's flexibility ensures monitoring tailored to the client’s individual requirements, accommodating specific operational constraints and preferences.
Accessible sensing, combined with the SMS Visibility online reporting system, provides a global, on-the-go view of your data. Swiftly analyse and interpret your data with 3D imagery of sensor locations and a user-friendly graphical interface. It's not just about clarity; it's about control.
Plug-and-play solutions eliminate the need for proprietary software on individual systems.
Through the real-time consolidation of data, correlation, trending, and visualisation from multiple sensors, the data of asset activity can be charted into one interactive representation. This empowers you to see and understand the entire landscape. This clarity isn't just for show; it's the key to unlocking smarter decisions, allowing you to maximise production with safety and efficiency at the forefront.
Seize the opportunity to transform your data utilisation. Elevate your decision-making game with our innovative software - where intelligence meets impact.
Service Applications
The SMS data acquisition software efficiently gathers and correlates data from various sensors. It provides users with a holistic overview of ongoing processes. This integration facilitates faster and more accurate decision-making, empowering organisations with actionable insights.
Despite the fact you can’t see the damage occurring inside your pipes and vessels you need to anticipate when they will need to be replaced, avoiding any risk of equipment failure or leaks.
Real-time erosion and corrosion monitoring readings can be acquired to predict wall thickness measurement - when the equipment is most likely to become corroded and need to be replaced. The regularity of readings can be tailored to individual needs, depending on the severity of the corrosion and specific environmental circumstances.
Our range of erosion and corrosion monitoring solutions is complemented with data acquisition and reporting tool that is built to flawlessly integrate with any system via cable, wireless platform, or downloadable data. SMS sensor technologies enable prompt and cost-effective solutions that support low emission and unmanned operations.
Periodic evaluations and assessment of erosion and corrosion activities in industrial process systems are essential in detecting metal loss and corrosion rate. This step is critical especially when it involves components that encounter sand-bearing liquids. SMS provides a non-intrusive and direct method of monitoring the corrosivity of the fluid and evaluation of corrosion control and prevention techniques towards safer and efficient operations of the process plant.
SMS provides a range of erosion and corrosion monitoring devices and systems ranging from corrosion coupons to state-of-the-art high-resolution wireless corrosion probes.
pdf SMS DATASHEET REAL TIME UT WALL THICKNESS MONITORING - WIRED
pdf SMS DATASHEET REAL TIME UT WALL THICKNESS MONITORING - WIRELESS
Complete the "Quick Enquiry" form to let us know how we can help you with your existing or future projects, and one of our sales or support representatives will contact you shortly.
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In the presence of air and moisture, sour gas (H2S) has the aptitude to corrode internal surfaces of various components while developing a hazardous atmosphere that will impact personnel health and safety. Detecting and monitoring H2S gas at an early stage will provide an instantaneous alarm for life-critical safety scenarios and potentially premature failure to well test engineers.
SMS modular concept solutions are fully-automated and built to not only analyse the H2S gas but also CO2 (Carbon dioxide), C1(Methane), C2(Ethane), C3(Propane) and C4(Butane) gas remotely, safely and accurately throughout unmanned operations. The portable equipment comes with ultra-compact features, making it easy to transport for multiple field usage.
Real-time data can be acquired from the separator to provide a clear and fast measure to improve decision-making. The approach comes with calibration options that can be tailored to meet your specific well requirements with compelling zero-emission capability in supporting your well test operations.
A side stream setup, connected via small-bore pipework, the H2S gas analyser can be installed either temporarily or permanently on the process pipework.
Our solution is suitable for application in both Central Prosessing Facilities (CPF) and hazardous offshore environment.
We have taken advantage of the latest technology to provide flexible and accurate H2S and CO2 gas monitoring
Gathering H2S gas data remotely at an early stage in the production process can
pdf SMS DATASHEET REAL TIME H2S & CO2 ANALYSER
pdf SMS DATASHEET REAL TIME H2S ANALYSER
Complete the "Quick Enquiry" form to let us know how we can help you with your existing or future projects, and one of our sales or support representatives will contact you shortly.
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SMS provides both in-house and field analysis of oil, gas or sand in water content. As needs could differ across industries, our Real Time Particle Size & Liquid Analyser can simultaneously detect and measure the concentration of solids, oil and gas in water, making this common process simpler for well test engineers while increasing safety to personnel onshore and offshore.
Utilizing our inflow particle size analyser, images of the particles will be captured and sent to software for analysis, where the suspended particulate (sand, water, oil, gas bubbles etc.) is measured under several parameters to provide particle size, shape and concentration data of Total Suspended Particles (TSS).
Our procedure is safe, quickly repeatable, low emission and practical for Technologically Enhanced Naturally Occuring Radioactive Material (TENORM) concentrated environment.
The Real Time Particle Size & Liquid Analyser system does not involve manual handling of samples, and this allows clients to obtain live sand rate and particle size distribution (PSD) data of online processes that may constitute health hazards such as presence of mercury, TENORM, H2S, abnormally high levels of CO2, etc.
Vision based particle size and liquid analysis systems typically suffer from the limitation of requiring single-phase liquids, but SMS’ particle size system is the first of its kind in the industry as it has the capability to separate water and solids from live streams to allow the visual system to analyse and produce results immediately.
Real Time Solids Analysis
• Real Time sand rate and Particle Size Distribution data with visual verification
Side- Stream Multiphase Fluid Separation
• NACE rated vessel – static or dynamic flow
• Variable temperature with heating for waxy crude
Robust Monitoring System
• Requires minimal maintenance, infield calibration, integrated jet spray ring for lens cleaning
Fused Glass Window
• Fused glass to metal window creates a smooth surface that does not alter fluid dynamics
pdf SMS DATASHEET REAL TIME PARTICLE SIZE & LIQUID ANALYSER
pdf SMS DATASHEET REAL TIME TRANSPORTABLE PARTICLE SIZE & LIQUID ANALYSER
pdf SMS REAL TIME PARTICLE SIZE & LIQUID ANALYSER CASE STUDY
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We provide a proactive and holistic approach to long-term sand management. By identifying major problems and providing a programme of solutions, we help you anticipate and mitigate future unexpected costs.
Our unique approach to sand management involves an in-depth investigation into the real cause of your problem, helping you make the right decision for the future rather than simply resorting to short-term monitoring or removal.
Sometimes, a costly sand removal package is not the solution. SMS have a reputation for providing alternatives, new ideas and solutions to replace some of the traditional methods being used. We offer our clients the best solution based on our expert interpretation and understanding of the data. A costly sand removal project isn’t always the only option; in many cases, small adjustments will bring about the required production optimisation.
Using ongoing data acquisition and analysis along with constant optimisation, sand limits can be adjusted dynamically.
Our approach aids collaboration between departments and facilitates collaboration between production, integrity, facilities and reservoir teams; working together to discuss the data and work out why the problems identified by the data are occurring.
The ultimate aim of this approach is to work with the production engineers responsible for managing a well to:
Our Sand Management Consultancy can be deployed to support either individual well sand production, or can be rolled out to an entire platform or field to define a holistic sand management strategy.
We also have experience in FEED design and recommendations, brown fields and marginal field development. By bringing in our experts at the start of a project, you can maximize production from day one.
Our full packages will provide you with the infrastructure to continue with a suitable, sustainable programme for managing sand and provide knowledge transfer via workshops and relatable equipment training.
Our risk evaluation methodology and experience is based around our holistic approach.
We can identify high-risk locations for erosion based on an unexpected increase in sand production. By running theoretical erosion calculations to reduce the high-risk areas to critical areas we make recommendations for better monitoring and/or new design of equipment or erosion resistant materials.
We have also assisted companies that are producing wells conservatively in the fear of sand production. We improved their monitoring system to increase reassurance of results, and then worked through a number of wells and identified where production and flow rates could be increased with low risk of sand.
With ongoing data and expert analysis we can bring about increased certainty around production levels.
See examples of our Sand Management Consultancy in action.
Over time, sand will cause damage to plant and equipment on a platform, Left unchecked it can be responsible for loss of primary containment, creating the possibility of explosion and serious injury. In all cases, sand erosion results in loss of efficiency, downtime and reduced production.
Because the deterioration is unseen, you need sensors that monitor for hidden damage and provide real-time data to indicate where problems could occur. Quickly identifying the presence of sand gives you the opportunity to adjust production, reduce maintenance and minimise potential equipment damage.
Accurate monitoring coupled with analysis and interpretation of the real time data means improved longevity of your assets and reduces costly repairs, replacement and downtime. Depending on the data output required we can also provide expert analysis to interpret the information provided.
We offer training, support and maintenance in the operation of monitoring systems and provide expertise to input the right set up information (flow, speed etc) to make sure the data you receive is correct and accurate.
Detailed, real-time information can help you optimise production, and in many cases adjustments can be made to individual wells to increase oil production where sand is not an issue.
It provides you with the confidence to safely carry out operations knowing you have all the information you need, when you need it.
Our sensor data acquisition software is designed to integrate with your systems and the data is available in the format you require using our interactive reporting software.
As independent experts we can recommend the most suitable monitoring technology for your specific needs. All the equipment we supply is industry proven, and used by highly respected and successful companies around the world.
We have a variety of multiple sensor packages which can be tailored to meet your requirements. Check out SMS Multi Sensor Frac Monitoring Package which includes Acoustic Detectors (non-intrusive clamp on), Intrusive Erosion Probes, Real Time UT Wall Thickness Sensors, Real Time H2S Monitoring and Non-Intrusive Flow Metering - all integrated into SMS SMART Software so the data can be viewed either on location or remotely via a secure internet connection.
Acoustic Sand Monitors and Intrusive Erosion Probes are invaluable tools in detecting the presence and effect of solids production.
pdf SMS DATASHEET INTRUSIVE SAND MONITORING SYSTEM
pdf SMS DATASHEET REAL TIME ACOUSTIC SAND MONITORING
pdf SMS DATASHEET ONLINE SAND SAMPLING
pdf SMS DATASHEET I-ART SAND MONITORING SYSTEM
pdf SMS DATASHEET REAL TIME UT WALL THICKNESS MONITORING - WIRED
pdf SMS DATASHEET REAL TIME UT WALL THICKNESS MONITORING - WIRELESS
pdf SMS DATASHEET FLOW ASSURANCE MONITORING PACKAGE
Complete the "Quick Enquiry" form to let us know how we can help you with your existing or future projects, and one of our sales or support representatives will contact you shortly.
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Our experience in different sensing technologies allows us to provide a range of products to illuminate one particular problem. By integrating the data from multiple sensors we can demonstrate the complete picture to facilitate accurate decision making and the selection of effective solutions.
By truly understanding our clients’ requirements we apply impartial and innovative solutions using proven technology, unparalleled domain knowledge and a dedication to service excellence.
Our experienced team with its unique blend of specialisms is always happy to take on the challenge of finding solutions to the more unusual problems our clients present to us.
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